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We're currently making updates to enhance your experience. If you encounter any technical difficulties or can't find what you need, please contact us and we'll be happy to help. Thank you for your patience as we make these improvements to our site.

BASTILLE – Urban Folding Bicycle

Primary Industries

Automotive

Consumer Mobility

Secondary Industries

Electric Vehicle

General Manufacturing

Customer

BASTILLE

Summary: An innovative urban mobility brand successfully transitioned a folding bicycle concept into stable series production through early-stage component engineering and precise C-parts specification.

The Challenge: The bicycle’s folding mechanism required high fatigue resistance, tight tolerances, and consistent assembly performance. Improper fastener or bushing selection could lead to mechanical failure, poor ride quality, or costly redesigns during production ramp-up.

Approach: Engineering collaboration focused on translating functional and load requirements into detailed component specifications. Standard fasteners were evaluated alongside custom bushings and spacers to ensure compatibility with the folding geometry and assembly sequence.
Solution & Results: The final component set enabled smooth series production with no post-launch redesigns. The bicycle achieved consistent mechanical performance, durability, and scalability for urban use.

Parts & Solutions Leveraged

High-strength bolts and screws

Precision bushings and spacers

Corrosion-resistant fasteners

Design-for-manufacturing (DFM) support

Interested In a Project Like This? Contact Us!

Building Supply Resilience for the Parts Everyone Forgets

When supply gets shaky, it tends to be the low-value C-parts that trip you up, because nobody watches them until a line stops. Staying resilient means spreading and consolidating where you buy, sizing buffer stock to real demand, using a replenishment model that heads off stockouts, and having a partner who can move fast when a spec changes or a substitute is needed. For more, see our guide to finding a reliable C-part supplier.