A Partnership for Performance: CSG Helps Multimatic Overcome Production Hurdles
Project Overview
In this case study, we explore how CSG partnered with Multimatic, a leading automotive supplier, to overcome a critical production challenge. Faced with a failed part testing and a subsequent shutdown, Multimatic urgently sought a solution to minimize downtime and ensure the timely launch of a new program.
CSG responded swiftly, leveraging its expertise in rapid prototyping, design for manufacturing, and agile manufacturing processes. By quickly developing and delivering innovative solutions, CSG enabled Multimatic to resume production, reduce lead times, and ultimately achieve significant cost savings.
Additional Specs
Size Range: 19mm OD x 85mm OAL
Material: 1018 Low carbon steel bar stock
Special Tolerances / Features: Flatness, Parallelism, Concentricity
Equipment: Okuma Genos Lathe
Processes: Turning, Inspection
Our Features
The Challenge:
Multimatic encountered a critical production hurdle during a new program launch. A failed part test resulted in a costly shutdown and significant delays. The company needed a rapid and effective solution to get back on track and meet stringent deadlines.
The Solution Approach:
CSG was tasked with developing a more innovative design for the critical component, the barrel nut restraint anchor. Our team quickly mobilized, utilizing our in-house manufacturing capabilities and engineering expertise to deliver a rapid solution.
Key strategies employed by CSG:
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Rapid Prototyping: We swiftly created prototypes within 10 days to validate the new design and ensure it met the customer's stringent requirements.
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Design for Manufacturing (DFM) Assistance: Our engineering team provided valuable insights to optimize the design for efficient production, reducing lead times and minimizing costs.
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Agile Manufacturing: We leveraged our agile manufacturing processes to accelerate production and deliver the final parts within 30 days, significantly shorteneing the overall lead time.
The Results:
The successful implementation of CSG's solution yielded impressive results:
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Reduced Lead Times: We reduced the overall lead time by 20 days, minimizing production delays and ensuring timely delivery.
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Cost Savings: The swift resolution of the issue and avoidance of prolonged downtime resulted in potential savings of hundreds of thousands of dollars.
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Improved Production Efficiency: The optimized design and streamlined manufacturing process contributed to improved production efficiency and reduced costs.
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Strengthened Partnership: Multimatic was highly satisfied with CSG's ability to deliver innovative solutions and exceptional service, solidifying our position as their go-to supplier for C-part needs.
By choosing CSG, Multimatic overcame a critical challenge, minimized downtime, and maintained production schedules. This case study demonstrates CSG's commitment to providing superior solutions, rapid turnaround times, and unmatched service to OEMs in the automotive industry.
CSG: The Key Component to Your Success
By partnering with CSG, you can gain a competitive edge and achieve exceptional results. Our team of experts is dedicated to providing innovative solutions, efficient production, and impressive performance.
Contact us today to learn more about how CSG can help you overcome your toughest challenges.
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